Plants & capacity
Installed capacity, effective throughput, asset condition and maintenance obligations reveal where capacity is useful, constrained or surplus.
Manufacturing
We connect portfolio choices with factory economics, supply chain performance and customer demand. From investment reviews and acquisitions to plant recovery and technology adoption, we help manufacturers decide where to compete, what to build and how to operate.
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Khatera Manufacturing advisoryManufacturing decisions rarely stop at the factory gate. Product complexity affects throughput; sourcing choices affect resilience; customer promises affect inventory and working capital. We examine these connections across individual facilities and multinational production networks, translating strategic ambition into explicit choices about assets, capabilities, investment and accountability.
Explore the scope of each capability and the practical outputs an engagement can deliver.
A prioritised set of invest, improve, partner or exit choices, with their dependencies made explicit.
A transaction rationale and integration agenda linking strategic fit to operational feasibility.
A practical improvement plan balancing working capital, service reliability and supply resilience.
An integrated turnaround programme with a performance baseline, clear responsibilities and decision checkpoints.
A staged technology roadmap with measurable adoption criteria and explicit capital trade-offs.
A governance model that connects group direction to the decisions made on the factory floor.
For diversified manufacturers, averages can hide both strong franchises and persistent underperformance. We bring asset, product and market economics into a common view, while preserving the differences that matter between sites and business models.
Installed capacity, effective throughput, asset condition and maintenance obligations reveal where capacity is useful, constrained or surplus.
Product families, process know-how, complexity and margin contribution show which capabilities deserve investment and where simplification is justified.
Demand concentration, end-market exposure, qualification requirements and customer profitability inform market priorities and capacity commitments.
Labour, energy, supplier access, logistics and trade conditions shape the competitiveness and resilience of each production location.
Greenfield projects, ramp-ups, established plants and assets requiring renewal compete for capital under different risk and cash-flow profiles.
The result is a connected portfolio agenda: where to allocate capital, how to assign production, which capabilities to develop and which decisions require further evidence.
We examine the full operating chain so that a local improvement supports the economics and reliability of the wider business.
Assess product architecture, design-to-cost, manufacturability and the operational consequences of new product introductions.
Review supplier strategy, material availability, purchasing economics and incoming quality.
Connect scheduling, bottleneck management, asset reliability and workforce capability to effective output.
Trace defects, yield losses and rework to their causes, including specifications and process controls.
Align inventory placement, transport choices and delivery promises with customer requirements and cost-to-serve.
Evaluate spare parts, service coverage and lifecycle support as elements of the customer proposition and revenue mix.
Production choices need a clear commercial premise: which customers to serve, what they value and what the business can deliver profitably.
Review end-market attractiveness, account concentration and channel roles. Translate demand into a focused origination agenda supported by the right production capabilities.
Assess contribution after complexity, service and delivery costs. Examine price architecture, specification premiums and contract terms against the value customers receive.
Connect sales commitments with capacity, lead times and working capital. Make the economics of customisation, minimum order quantities and service levels visible.
Illustrative engagement scopes, shaped around your assets, priorities and available evidence.
Compare the role and economics of plants across regions before committing to expansion, consolidation or a new production allocation.
Build a shared diagnosis across commercial, supply chain and factory teams, then define a recovery programme around the binding constraints.
Test the strategic rationale and operational assumptions behind acquiring a capability or investing in new production technology.
Discuss a plant, production network or investment decision with us. We can help frame the review and connect your strategic options to operating realities.
Discuss your priorities